Basic Info.
Rotationl Speed
23-25r/min
The Machines Classification
Grinding Mill
After Sales Servic
The Whole Time
Spare Parts Supply
Will Supply Any Time
Other
Mining,Quarry,Chemical Industry and Construction
Test&Installation
Professional Engineer Assigned
Details
More Information and Price List Please Send Me
Transport Package
Export Standard
Specification
ISO 9001: 2008, CE
Product Description
If you enter the industrial milling field for the first time, not knowing deeply about future schematic design, equipment selection, construction, operation management or return on investment, these customer cases of SBM in the industrial milling field will offer you some valuable information as reference.
Shibang Industry & Technology Group Co., Ltd.
Shanxi Lime, Gypsum & Cement Grinding Line
Project Background
Material: Sulphate-aluminium cement clinker, Portland cement, Metakaolin, Lime, Gypsum, etc Input Size: <1mm Moisture: <5% Application: Anchoring agent production Equipment: SCM1250 Ultrafine Mill, screw conveyer, powder packaging machine, pneumatic conveyer and so on
IntroductionProject Overview
From project design to installation &commission
This complete system of the anchoring agent production was produced by SBM. With the facilities, the production line was able to realize centralized control, automatic production and troubleshooting during the production process. Besides, the project boasted easy operation, easy learning and use, etc.
Final Products Requirements
| Raw material | Finished products requirements | Main properties | Setting time(min) | Compressive Strength(MPa) | Expansion Rate(%) | Anchoring force(KN) |
|---|
| Cement | 1250mesh
D90% | Satisty
measure results MT219-2002 | Initial set
3~4min | 0.5h >12~
16 MPa | 0.5h≥ 0.1~0.18 | 0.5h ≥ 50~62 |
|
| Lime |
Final set
<7. 5min | 1h >18~
24 MPa |
Production Requirements
1,No Grinding: After going through the weighting system, raw materials of anchoring agent are weighted and proportioned; then the materials are fed to the zero-gravity stirring system to be stirred; finally, they are sent by the pneumatic conveying system to finished product tank to be stored. When the finished products are packed in bags, they are able to be transported for sale.
2,Material Grinding: The raw materials are fed to the weighting system by the feeding equipment to be weighted and proportioned, and then they are stirred and mixed in the zero-gravity stirring system. After that, the mixed materials enter the grinding system to be ground and classified. Finally, the materials are sent by the pneumatic conveying system to finished product tank to be stored and then to be packed in bags according to requirements. Although, it needs two kinds of processing technology, the two sets of production processes share the same set of production line. With the high-degree system integration, the production line takes quite little area and efficiently reduces equipment total investment.
Equipment Configuration
Different from the standard design, this production line was improved according to customers' requirements. The whole production line mainly contained the SCM1250 ultrafine mill (the main equipment), screw conveyer, powder packaging machine, pneumatic conveyor and so on, which met the requirements of the two sets of production processes of anchoring agent.
- The Main Equipments List:
- Standard equipment configuration table
| No | Name | Model | Qty |
|---|
| 1 | Screw conveyor | LS315 | 2 |
| 2 | Scale | JLC | 1 |
| 3 | Screw conveyor | LSY250 | 4 |
| 4 | Hopper | 60m³ | 4 |
| 5 | finished product storehouse | | 2 |
| 6 | powder packing machine | bag package | 1 |
| 7 | pneumatic conveyor | QL | 1 |
| 8 | ultrafine mill | SCM1250 | 1 |
| 9 | spiral conveyor | LS219 | 1 |
| 10 | ore-surge bin | SCM1250-1 | 1 |
| 11 | bucket elevator | TH300 | 2 |
| 12 | material mixing system | WZ-6C | 1 |
| 13 | spiral conveyor | LS160 | 1 |
Production Process
With the help of PLC and visualized operation, the degree of automation is quite high; Benefiting from the SBM technology, the scheme configuration is very reasonable.
1.The first stage:
Raw material feeding system: The separating stored cement, lime and gypsum and some other raw material of the anchoring agent are fed to the weighting system through the feeding equipment.
2.The second stage:
Weighting system: According to the set ratio, different raw materials are weighted.
3.The third stage:
Stirring system: After the weighting system, the materials are stirred and mixed in the zero-gravity mixer.
4.The fourth stage:
Grinding system: The mixed materials are fed into the ultrafine powder grinder through screw feeder to be ground and classified. As the key process, SCM1250 ultrafine mill grinds the powder until the powder is as fine as 1250 mesh.
5.The fifth stage:
Conveying, storage and packaging system: Finished products are collected by pulse dust collector and sent to tank by the pneumatic conveying system, packed by packaging system and transported.
Why Chose SBM?
- 01 Integrative project design
- 02 High Automation
- 03 Perfect Service
- 04 Sustainable Services after Project Inspection
Equipment Advantages
The main equipment in the anchoring agent production is SCM1250 Ultrafine Mill ---- a high-efficiency but low-cost machine developed by connecting mill production experience and advantages of domestic and overseas mill manufacturing.
1. High Efficiency:
Newly designed grinding roller, grinding ring and grinding curve can promote the grinding efficiency. Under the condition of the same fineness and power, the capacity of this mill is 40% higher than that of jet grinding mill &stirred grinder and more than twice that of ball mill; while the consumption of the system is only 30% that of jet grinding mill.
2. High Fineness:
Both single-head powder separator and multiple-head powder separator are optional. Because the speed of each rotor of the multiple-head powder separator is adjustable, the finished products can be collected directly, without further winnowing, and there is no inferior material. Among the final products, powders smaller than 2μm can reach 70%.
3. Eco-friendly
The use of pulse dust collector, silencer and sound-proof room can remove dust and reduce noise, which is totally in line with the national standards.
4. Low Cost:
The grinding roller and ring are forged by special materials. As a result, the service life is 2-3 times longer than that of impact crusher and turbo crusher under the same condition. And they can be used for 2-5 years when it is used to grind calcium carbonate and calcite.
ABOUT US
Shibang Industry & Technology Group Co., Ltd.
Pre-Sale Services
SBM provides free-of-charge on-site exploration services for customers, including material testing and site evaluation. SBM also provides complete analysis reports and project instructions to ensure that the solution design better meets customer's requirements and has higher safety. SBM has 23 overseas offices to provide rapid services for local customers.
SBM has 23 overseas offices to provide safe and rapid services for local customers. The purpose of doing so is to help local customers safely and rapidly initiate projects.
Solution Scheme
Based on results of specialized on-site investigation, SBM provides specialized integrated solutions for customers, presenting CAD drawings and 3D drawings of each solution. Because of enormous capability of research and development, SBM can provide customized equipment addressing special project demands. In SBM, we cherish each investment from customers. Using our specialty and responsibility, we help customers reap more from investment.
Inquiry Service
Please fill in your need products and your message and do not forget mail and/or phone if you like to be contacted.
We are the professional machine manufacturer in China.
I need to ask you some details for sending you the more suitable quotation,
1.what is the raw material do you want to process? ---such as Dolomite, etc.
2.what is the capacity per hour do you need?--- such as 1 TPH, etc.
3.what is the raw material input size? --- such as 10-15mm, etc.
4.what is the output size of your product?--- such as75 microns, etc.
I hope you can tell me these details, i will give you the best quotation ASAP, thanks. Your satisfaction is our greatest pursuit, we would like to sincerely for your service! We look forward to your inquiry!
Address:
1688, Gaoke East Rd., Pudong New District, Shanghai, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Construction & Decoration, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy, Packaging & Printing, Transportation
Management System Certification:
ISO 9001
Company Introduction:
About Us
Shibang Industry & Technology Group Co., Ltd. is one high-tech enterprise, which involves R&D, production, sales and service as well. In the past 20 years, we devote to producing mining equipments, sand making machines and industrial grinding mills, offering expressway, rail way and water conservancy projects the solution of making high grade sand and matched equipments.
The head office of SBM is in Shanghai- the international financial centre. Here we have modern production base of 2.3 million square meters, professional R&D institution and technology team, which make us world-class company. Here all SBM machines are designed produced, assembled and texted according to the ISO9001: 2008.
Till now, our products are sold to 130 countries, being the popular equipments in global crushing and grinding industry. With the development of our SBM, we would like to help more and more customers start their business in mining and construction industries, offer them the best solution, much more advanced machinery and better service.
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