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Based on the strategy of "localization service", SBM has set over 30 overseas offices. If you have any questions, you can make connections with nearby office directly. SBM will offer you solutions to your problems quickly.
Product Profile
500TPH Basalt Crushing Line
Project Background
Basalt crushing is never an easy thing because it is characterized by rigidity, high strength and high abrasive resistance. So customers are often confronted with various problems during operation. Similarly, for basalt crushing, this customer met some troubles when using the spring cone crushers, hammer crushers and impact crushers purchased from other companies. For example:
1.90% of finished products, produced by spring cone crusher, were flat-elongated particles, which are unsuitable for the construction of mixing plant, expressway and high-speed railway.
2.Taking hammer crushers and impact crushers as the main machines to crush basalt damaged not only the spare parts but also the machines themselves, triggering higher production costs and longer downtime.
As a result, to help this customer solve the problems, SBM equipped its production line with 2 HST Single Cylinder Hydraulic Cone Crusher on the basis of abundant experience in basalt crushing. After the production line was put into operation, the finished products have good granularity and gets popular among markets.
Basalt Crushing Design Scheme
Material: Basalt
Input Size: >750mm
Output Size: 0-5mm,5-12mm,12-24mm,24-31mm,31-40mm
Capacity: 450-500Tons/Hour
Application: High Railway, High Way, concrete mixing station
Transformation --- Analysis Of Previous Production Line
1.Hammer crusher and impact crusher are suitable for soft materials. So when they are used to crush the hard materials like basalt, they are easy to be damaged and to lead higher production costs.
2.Traditional spring cone crusher is suitable for basalt crushing. But, its working principle--- crushing materials by squeezing inevitably brings some problems including low efficiency, over-abrasion and unsatisfying shape.
Transformation Scheme
1.Displace the Machines
Considering the conditions of previous machines, SBM's engineers replaced the low efficient crushers and took modes of multi-stage screening.
2.Improve the Production Technology of Crushing Production Line
PLC intelligent operation system and dust collector were taken to ensure efficient and eco-friendly production line.
Customer Feedback Of Basalt Crushing Project
Since operation, the basalt crushing production line has been stable. The fine finished products are popular though the prices are higher.
Extended Reading
Traditional Cone Crusher VS Single Hydraulic Cone Crusher
1.Working Principle
Different from traditional cone crusher, single hydraulic cone crusher takes lamination crushing which can achieve not only collision between materials and the plates but also the collision among materials.
2.Granularity
High content of needle-like materials in concrete must exert a negative impact on strength of concrete. The ideal shape shall be cubic. For granularity, content of needle-like materials produced by traditional cone crusher is as high as 15% while by HST single cylinder cone crusher below 8%.
3.Crushing Efficiency
Lamination crushing boasts high efficiency. It can be ascribed to the formation of material layers. The squeeze among dense materials can achieve efficient crushing effect.
4.Wear of Plates
Traditional cone crusher incurs terrible abrasion easily because of its crushing mode while the lamination crushing mode took by HST single cylinder cone crusher only has a slight impact on wear of plates.
Customer visits
Our ServicesShibang Industry & Technology Group Co., Ltd.
Group Introduction
From 1987, SBM has always been committed to manufacturing mining crushing equipment, sand-making equipment and industrial grinding equipment for the past three decades, which provide high-grade sand material solutions and high-end equipment for highways, railways, water & electricity and other large-scale projects. Just as careful and elaborate cutting and grinding, SBM has now become a high-tech enterprise integrating research, production, sales and services after years of steady development, shining brilliantly in the international market as an iconic enterprise among China's mining machinery industry.
Crushing, Reshaping & Sand-making
For production of building aggregates, SBM can offer such crushing machines like jaw crusher, impact crusher, cone crusher and sand-making machine.
1500+Service Persons Waiting for You
800+engineers
According to SBM's business coverage, we have established strong installation engineer teams and divided them into several parts according to the businesses, including building aggregate team, ore processing team and industrial milling team. Each team consists of young, middle-aged, and old engineers, fully satisfying business requirement and fulfilling talent cultivation objective.
500+salespersons
At SBM, we adhere to the principle of providing each customer specific design solution. Relying on our sales managers' professional knowledge and our services throughout the life cycle of products, we help our customers out of their difficulties in equipment procurement, operation cost accounting, operation management, and after-sales service obtainment, thus improving their profit-making capability and realizing sustainable development of our business.
100+After Sales Visit Team
Integrating R&D, production, distribution and service, SBM attaches great importance to communication with customers. We have established an after-sales visit team consisting of more than 100 persons. On the one hand, they timely solve the problems that our customers encounter; on the other hand, they collect feedback and improvement recommendations from our customers, to correctly orient our development and research.
100+Online Service Team
Wherever you are, domestically or abroad, you can contact us at any time because SBM has established an online consultation service team consisting of more than 100 persons who provide 365 days×24 hours services for customers.
FAQQ: What is the MOQ?
A:1 set.
Q: Can I get a lower price if I make a large order?
A: Sure! Cheaper prices with large order.
Q: what is the payment term?
A: Pls leave your email, we will provide you with the most convenient payment service.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: Are you trading company or manufacturer ?
A: We are manufacturer .
QuotationTips: To become our quality clients will have access to a 2%-10% discount of contract!
Please fill in your need products and your message and do not forget mail and/or phone . I need to ask you some details for sending you the more suitable quotation,
1.what is the raw material do you want to process? ----Such as Dolomite Calcite Quartz Basalt Barite Feldspar.etc.
2.what is the capacity per hour do you need?----Such as 0.5-1000TPH.
3.what is the raw material input size? ----Like 0-10,15-20mm for crushing 0r 75 microns(200meshes) for grinding mill machine and other requirements.
4.what is the output size of your product?---- We can customize production.
